Hypertherm Powermax 65 SYNC

The Powermax65 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 20 mm (3/4″). Featuring automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax65 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

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Applications

Drag cutting

For dragging the torch directly across the work piece

Extended reach cutting

For improved visibility and accessibility when cutting in confined spaces

Extended reach gouging

For improved visibility and accessibility when gouging in confined spaces

Fine feature cutting

For narrow kerf width with minimal dross and heat affected zone

Flush cutting

For cutting closer to base materials using a 45 degree

Max control gouging

For precise metal removal, shallower gouge profiles and light metal washing

Max removal gouging

For aggressive metal removal, deep gouge profiles, and extreme metal washing

Mechanized cutting

For portable automation and table cutting

 

Unsupported applications

Marking

For scoring, indicating part identification, hole or weld locations

Precision gouging

For spot and tack weld removal at very low output current (<25 A)

Benefits

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Minimize operation costs

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Cut capacity

Capacity Thickness Cut speed
Recommended 20 mm (3/4″) 500 mm/min (20 ipm)
25 mm (1″) 250 mm/min (10 ipm)
Severance (hand cutting) 32 mm (1-1/4″) 125 mm/min (5 ipm)
Pierce* 16 mm (5/8″)

*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.

Maximum removal gouging

Capacity Metal removal rate Groove profile
Typical gouge 4,0 kg (8.8 lbs.) per hour 2,9 mm D x 6,4 mm W (0.11″ D x 0.25″ W)

General specifications

Input voltages CSA

  • 200–480 V, 1-PH, 50/60 Hz
  • 200–600 V, 3-PH, 50/60 Hz

CE

  • 380–400 V, 3-PH, 50/60 Hz
Kilowatt output 9 kW
Input current CSA

  • 200/208/240/480 V, 1-PH 52/50/44/22 A @ 9 kW
  • 200/208/240/480/600 V, 3-PH 32/31/27/13/13 A @ 9 kW

CE

  • 380/400 V, 15.5/15 A @ 9 kW
Output current 20–65 A
Rated output voltage 139 VDC
Duty cycle @ 104° F CSA

  • 50% @ 65 A, 230–600 V, 1/3-PH
  • 40% @ 65 A, 200–208 V, 1/3-PH
  • 100% @ 46 A, 230–600 V, 1/3-PH

CE

  • 50% @ 65 A, 380–400 V, 3-PH
  • 100% @ 46 A, 380–400 V, 3-PH
Open circuit voltage (OCV) CSA: 295 VDC

CE: 270 VDC
Dimensions with handles 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25′) torch CSA: 29 kg (61 lbs.)

CE: 24.1 kg (52.7 lbs.)
Gas supply Clean, dry, oil-free air or nitrogen
Optimum inlet gas pressure 7.6–8.3 bar (110–120 psi)
Minimum inlet gas pressure 5.2 bar (75 psi)
Recommended inlet gas flow rate Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)

Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)
Input power cable length 3 m (10′)
Power supply type Inverter – IGBT
Engine drive requirement 15 kW for full 65 A output
Electrical efficiency 91.2%
Certifications
  • CSA – for use in the Americas and Asia, except China
  • CE – for use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted.
  • CCC – for use in China
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty

Standard configurations

Below are the standard system configurations, which include a power supply, torch and work cable.

CSA 75° hand torch 75° and 15° hand torch 180° full-length machine torch 180° full-length machine torch
and 75° hand torch
7.6 m (25′) 15.2 m (50′) 7.6 m (25′) 7.6 m (25′) 10.7 m (35′) 15.2 m (50′) 10.7 m/7.6 m (35’/25′)
Powermax65 SYNC power supplies Without remote pendant With remote pendant Without remote pendant Without remote pendant With remote pendant Without remote pendant With
remote pendant
Standard power supply 083343 083344 083347
Power supply with CPC port and voltage divider 083345 083346 083348 083349 083361 083350 083351
Power supply with CPC port, voltage divider and serial port 083352 083375* 083376*

* Ring terminated worklead

CE 75° hand torch 75° and 15° hand torch 180° full-length machine torch 180° full-length machine torch
and 75° hand torch
7.6 m (25′) 15.2 m (50′) 7.6 m (25′) 7.6 m (25′) 10.7 m (35′) 15.2 m (50′) 10.7 m/7.6 m (35’/25′)
Powermax65 SYNC power supplies Without remote pendant With remote pendant Without remote pendant Without remote pendant With remote pendant Without remote pendant With
remote pendant
Standard power supply 083356 083357 083360
Power supply with CPC port and voltage divider 083358 083359 083362 083327 083363 083364 083365
Power supply with CPC port, voltage divider and serial port 083366 083377 083367

Custom configurations

Select power supply, torch, work cable, cartridges, and other components

Power supply options

Standard power supply Power supply with CPC port and voltage divider Power supply with CPC port, voltage divider and serial port
Powermax65 SYNC 200–600 V CSA
 083371 083372 083373
Powermax65 SYNC 400 V CE 083368 083369 083370

 

Torch options

View the Torches and Consumables section below for torch and cartridge options.

 

Cable options

Control cables
Cable length Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7.6 m (25′) 128650 228350 023206 223048 223236 223239
15.2 m (50′) 128651 228351 023279 123896 223237 223240
22.8 m (75′) 128652
Work cables
Cable length Hand clamp C-style clamp Ring terminal
7.6 m (25′) 223125 223194 223200
15.2 m (50′) 223126 223195 223201
22.8 m (75′) 223033 223196 223211

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