Hypertherm Powermax 45 SYNC
For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.
Applications
Drag cutting
For dragging the torch directly across the work piece
Fine feature cutting
For narrow kerf width with minimal dross and heat affected zone
Max control gouging
For precise metal removal, shallower gouge profiles and light metal washing
Max removal gouging
For aggressive metal removal, deep gouge profiles, and extreme metal washing
Mechanized cutting
For portable automation and table cutting
Marking
For scoring, indicating part identification, hole or weld locations
Unsupported applications
Precision gouging
For spot and tack weld removal at very low output current (<25 A)
Extended reach cutting
For improved visibility and accessibility when cutting in confined spaces
Extended reach gouging
For improved visibility and accessibility when gouging in confined spaces
Flush cutting
For cutting closer to base materials using a 45 degree
Benefits
Simplify operations and boost productivity
- Simplified system operation minimizes the time and costs spent on training and troubleshooting.
- Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
- Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
Easy to use
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Maximize performance
- Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
- Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Cut capacity
Capacity | Thickness | Cut speed |
---|---|---|
Recommended | 16 mm (5/8″) | 500 mm/min (20 ipm) |
Severance (hand cutting) | 29 mm (1-1/8″) | 125 mm/min (5 ipm) |
Pierce* | 12 mm (1/2″) |
*Pierce rating for handheld use or with automatic torch height control.
Maximum removal gouging
Capacity | Metal removal rate | Groove profile |
---|---|---|
Typical gouge | 3.4 kg (7.5 lbs.) per hour | 3.2 mm D x 6.8 mm W (0.12″ D x 0.26″ W) |
General specifications
Input voltages | CSA
200–440 V, 1-PH, 50/60 Hz 480 V, 3-PH, 50/60 Hz 480 V, 3-PH, 10 A @ 6.9kW
CE 230 V, 1-PH, 50/60 Hz 400 V, 3-PH, 50/60 Hz |
---|---|
Kilowatt output | 6.9 kW |
Input current | CSA
200-240 V, 1-PH 39/32 A @ 6.5 kW
CE 230 V, 1-PH, 33 A 400 V, 3-PH, 10 A |
Output current | 9–45 A |
Rated output voltage | 155 VDC |
Duty cycle @ 104° F | CSA
50% @ 45 A, 200–240 V, 1-PH 60% @ 41 A, 200–240 V, 1-PH 100% @ 32 A, 200–240 V, 1-PH 50% @ 45 A, 480 V, 3-PH 60% @ 41 A, 480 V, 3-PH 100% @ 32 A, 480 V, 3-PH
CE 50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH |
Open circuit voltage (OCV) | CSA
275 VDC 200-240 V 275 VDC 480 V
CE 265 VDC 400 V |
Dimensions with handles | 442 mm D; 173 mm W; 357 mm H (17.4″ D; 6.8″ W; 14.1″ H) |
Weight w/6.1 m (20′) torch | CSA
14 kg (31 lbs.)
CE 15 kg (33 lbs.) |
Gas supply | Cutting: air (clean, dry, and oil-free), nitrogen, F5
Gouging: air (clean, dry, and oil-free), nitrogen, F5 Marking: air (clean, dry, and oil-free) |
Recommended gas inlet flow rate/pressure | 188 I/min @ 5.9 bar (400 scfh @ 85 psi)
|
Input power cable length | 3 m (10′) |
Power supply type | Inverter – IGBT |
Engine drive requirement | 12.5 kVA (10 kW) for full 45 A output |
Electrical efficiency | 90% |
Certifications | CSA – certified for use in the Americas and Asia, except China
CE – for use in Europe, Australia, New Zealand, Belarus, Kazakhstan, Serbia, |
Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty |
Standard configurations
Below are the standard system configurations, which include a power supply, torch and work cable.
CSA | 75° hand torch | 75° and 15° hand torch | 180° full-length machine torch | 180° full-length machine torch and 75° hand torch |
|||
---|---|---|---|---|---|---|---|
6.1 m (20′) | 15.2 m (50′) | 6.1 m (20′) and 7.6 m (25′) | 7.6 m (25′) | 15.2 m (50′) | 7.6 m (25′) and
6.1 m (20′) |
||
Powermax45 SYNC power supplies | Without remote pendant | Without remote pendant | With remote pendant | Without remote pendant | With remote pendant |
||
Standard power supply | 088560 | 088561 | 088564 | ||||
Power supply with CPC port and voltage divider | 088562 | 088563 | 088580 | 088582 | 088581 | 088583 | |
Power supply with CPC port, voltage divider and serial port | 088584 |
CE | 75° hand torch | 75° and 15° hand torch | 180° full-length machine torch | 180° full-length machine torch and 75° hand torch |
|||
---|---|---|---|---|---|---|---|
6.1 m (20′) | 15.2 m (50′) | 6.1 m (20′) and 7.6 m (25′) | 7.6 m (25′) | 15.2 m (50′) | 7.6 m (25′) and
6.1 m (20′) |
||
Powermax45 SYNC power supplies | Without remote pendant | Without remote pendant | With remote pendant | Without remote pendant | With remote pendant |
||
400V Standard power supply | 088565 | 088566 | |||||
400V Power supply with CPC port and voltage divider | 088567 | 088585 | 088586 | ||||
230V Standard power supply | 088568 | ||||||
230V Power supply with CPC port, voltage divider | 088569 | 088587 |
Custom configurations
Select power supply, torch, work cable, cartridges, and other components
Power supply options
Standard power supply | Power supply with CPC port and voltage divider | Power supply with CPC port, voltage divider and serial port | |
---|---|---|---|
Powermax45 SYNC 230V CSA |
088570 | 088571 | 088572 |
Powermax45 SYNC 480V CSA | 088573 | ||
Powermax45 SYNC 400V CE | 088574 | 088575 | 088576 |
Powermax45 SYNC 230V CE | 088577 | 088578 | 088579 |
Torch options
View the Torches and Consumables section below for torch and cartridge options.
Cable options
Work cables | Control cables | |||||
---|---|---|---|---|---|---|
Cable length | Hand clamp | Remote pendant | CNC, spade connector, divided voltage | CNC, spade connector, no divided voltage | RS-485 Serial comm, unterminated | RS-485 Serial comm, D-sub |
7.6 m (25′) | 223595 | 128650 | 228350 | 023206 | 223236 | 223239 |
15.2 m (50′) | 223596 | 128651 | 228351 | 023279 | 223237 | 223240 |
22.8 m (75′) | 223127 | 128652 |
Reviews
There are no reviews yet.