Hypertherm Powermax 45 SYNC

For metal workers who want the most versatile system available to gouge, cut, and mark, Powermax45 SYNC delivers the best return on investment with a patented single-piece cartridge, up to 5x longer consumable life, and greater cutting power than higher-amperage competitors.

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Applications

Drag cutting

For dragging the torch directly across the work piece

Fine feature cutting

For narrow kerf width with minimal dross and heat affected zone

Max control gouging

For precise metal removal, shallower gouge profiles and light metal washing

Max removal gouging

For aggressive metal removal, deep gouge profiles, and extreme metal washing

Mechanized cutting

For portable automation and table cutting

Marking

For scoring, indicating part identification, hole or weld locations

 

Unsupported applications

Precision gouging

For spot and tack weld removal at very low output current (<25 A)

Extended reach cutting

For improved visibility and accessibility when cutting in confined spaces

Extended reach gouging

For improved visibility and accessibility when gouging in confined spaces

Flush cutting

For cutting closer to base materials using a 45 degree

Benefits

Simplify operations and boost productivity

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Cut capacity

Capacity Thickness Cut speed
Recommended 16 mm (5/8″) 500 mm/min (20 ipm)
Severance (hand cutting) 29 mm (1-1/8″) 125 mm/min (5 ipm)
Pierce* 12 mm (1/2″)

*Pierce rating for handheld use or with automatic torch height control.

Maximum removal gouging

Capacity Metal removal rate Groove profile
Typical gouge 3.4 kg (7.5 lbs.) per hour 3.2 mm D x 6.8 mm W (0.12″ D x 0.26″ W)

General specifications

Input voltages CSA

200–440 V, 1-PH, 50/60 Hz

480 V, 3-PH, 50/60 Hz

480 V, 3-PH, 10 A @ 6.9kW

 

CE

230 V, 1-PH, 50/60 Hz

400 V, 3-PH, 50/60 Hz

Kilowatt output 6.9 kW
Input current CSA

200-240 V, 1-PH 39/32 A @ 6.5 kW

 

CE

230 V, 1-PH, 33 A

400 V, 3-PH, 10 A

Output current 9–45 A
Rated output voltage 155 VDC
Duty cycle @ 104° F CSA

50% @ 45 A, 200–240 V, 1-PH

60% @ 41 A, 200–240 V, 1-PH

100% @ 32 A, 200–240 V, 1-PH

50% @ 45 A, 480 V, 3-PH

60% @ 41 A, 480 V, 3-PH

100% @ 32 A, 480 V, 3-PH

 

CE

50% @ 45 A, 230 V, 1-PH

60% @ 41 A, 230 V, 1-PH

100% @ 32 A, 230 V, 1-PH

50% @ 45 A, 400 V, 3-PH

60% @ 41 A, 400 V, 3-PH

100% @ 32 A, 400 V, 3-PH

Open circuit voltage (OCV) CSA

275 VDC 200-240 V

275 VDC 480 V

 

CE

265 VDC 400 V

Dimensions with handles 442 mm D; 173 mm W; 357 mm H (17.4″ D; 6.8″ W; 14.1″ H)
Weight w/6.1 m (20′) torch CSA

14 kg (31 lbs.)

 

CE

15 kg (33 lbs.)

Gas supply Cutting: air (clean, dry, and oil-free), nitrogen, F5

Gouging: air (clean, dry, and oil-free), nitrogen, F5

Marking: air (clean, dry, and oil-free)

Recommended gas inlet flow rate/pressure 188 I/min @ 5.9 bar (400 scfh @ 85 psi)

 

Input power cable length 3 m (10′)
Power supply type Inverter – IGBT
Engine drive requirement 12.5 kVA (10 kW) for full 45 A output
Electrical efficiency 90%
Certifications CSA – certified for use in the Americas and Asia, except China

CE – for use in Europe, Australia, New Zealand, Belarus, Kazakhstan, Serbia,
Ukraine, and other countries where accepted.
Also RCM, Ukraine, and Serbian. UKCA – Great Britain

Warranty Power supplies have a 3-year warranty and torches a 1-year warranty

Standard configurations

Below are the standard system configurations, which include a power supply, torch and work cable.

CSA 75° hand torch 75° and 15° hand torch 180° full-length machine torch 180° full-length machine torch
and 75° hand torch
6.1 m (20′) 15.2 m (50′) 6.1 m (20′) and 7.6 m (25′) 7.6 m (25′) 15.2 m (50′) 7.6 m (25′) and

6.1 m (20′)

Powermax45 SYNC power supplies Without remote pendant Without remote pendant With remote pendant Without remote pendant With
remote pendant
Standard power supply 088560 088561 088564
Power supply with CPC port and voltage divider 088562 088563 088580 088582 088581 088583
Power supply with CPC port, voltage divider and serial port 088584

 


CE 75° hand torch 75° and 15° hand torch 180° full-length machine torch 180° full-length machine torch
and 75° hand torch
6.1 m (20′) 15.2 m (50′) 6.1 m (20′) and 7.6 m (25′) 7.6 m (25′) 15.2 m (50′) 7.6 m (25′) and

6.1 m (20′)

Powermax45 SYNC power supplies Without remote pendant Without remote pendant With remote pendant Without remote pendant With
remote pendant
400V Standard power supply 088565 088566
400V Power supply with CPC port and voltage divider 088567 088585 088586
230V Standard power supply 088568
230V Power supply with CPC port, voltage divider 088569 088587

Custom configurations

Select power supply, torch, work cable, cartridges, and other components

Power supply options

Standard power supply Power supply with CPC port and voltage divider Power supply with CPC port, voltage divider and serial port
Powermax45 SYNC 230V CSA
088570 088571 088572
Powermax45 SYNC 480V CSA 088573
Powermax45 SYNC 400V CE 088574 088575 088576
Powermax45 SYNC 230V CE 088577 088578 088579

 

Torch options

View the Torches and Consumables section below for torch and cartridge options.

 

Cable options

Work cables Control cables
Cable length Hand clamp Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7.6 m (25′) 223595 128650 228350 023206 223236 223239
15.2 m (50′) 223596 128651 228351 023279 223237 223240
22.8 m (75′) 223127 128652

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