Hypertherm Powermax 85 SYNC

The Powermax85 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax85 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.

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Applications

Drag cutting

For dragging the torch directly across the work piece

Extended reach cutting

For improved visibility and accessibility when cutting in confined spaces

Extended reach gouging

For improved visibility and accessibility when gouging in confined spaces

Fine feature cutting

For narrow kerf width with minimal dross and heat affected zone

Flush cutting

For cutting closer to base materials using a 45 degree

Max control gouging

For precise metal removal, shallower gouge profiles and light metal washing

Max removal gouging

For aggressive metal removal, deep gouge profiles, and extreme metal washing

Mechanized cutting

For portable automation and table cutting

Unsupported applications

Marking

For scoring, indicating part identification, hole or weld locations

Precision gouging

For spot and tack weld removal at very low output current (<25 A)

Benefits

Easy to use

  • Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
  • RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
  • End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
  • Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches

Minimize operation costs

  • Simplified system operation minimizes the time and costs spent on training and troubleshooting.
  • Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
  • Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.

Maximize performance

  • Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
  • Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
  • Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.

Industry-leading reliability

  • SmartSYNC torches are engineered for rugged, industrial environments.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Industry-leading reliability reduces production downtime.

Specifications

Cut capacity

Capacity Thickness Cut speed
Recommended 25 mm (1″) 500 mm/min (20 ipm)
32 mm (1-1/4″) 250 mm/min (10 ipm)
Severance (hand cutting) 38 mm (1-1/2″) 125 mm/min (5 ipm)
Pierce* 20 mm (3/4″)

*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.

 

Maximum removal gouging

Capacity Metal removal rate Gouge profile
Typical gouge 8,2 kg (18.2 lbs.) per hour 3,5 mm D x 6,6 mm W (0.14″ D x 0.26″ W)

General specifications

Input voltages CSA

  • 200–480 V, 1-PH, 50/60 Hz
  • 200–600 V, 3-PH, 50/60 Hz

CE

  • 380/400 V, 3-PH, 50/60 Hz
Kilowatt output 12.2 kW
Input current CSA

  • 200/208/240/480, 1-PH 70/68/58/29 A @ 12.2 kW
  • 200/208/240/480/600 V, 3-PH 42/40/35/18/17 A @ 12.2 KW

CE

  • 380/400, 3-PH 20.5/19.5 A
Output current 25–85 A
Rated output voltage 143 VDC
Duty cycle @ 104° F CSA

  • 60% @ 85 A, 230–600 V, 3-PH
  • 60% @ 85 A, 480 V, 1-PH
  • 50% @ 85 A 240 V, 1-PH
  • 50% @ 85 A, 200–208 V, 3-PH
  • 40% @ 85 A, 200–208 V, 1-PH
  • 100% @ 66 A, 230–600 V, 1/3-PH

CE

  • 60% @ 85 A, 380–400 V, 3-PH
  • 100% @ 66 A, 380–480 V, 3-PH
Open circuit voltage (OCV) CSA: 305 VDC

CE: 270 VDC
Dimensions with handles 483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H)
Weight w/7.6 m (25′) torch CSA: 32 kg (67 lbs.)

CE: 23.5 kg (52 lbs.)
Gas supply Clean, dry, oil-free air or nitrogen
Optimum inlet gas pressure 7.6–8.3 bar (110–120 psi)
Minimum inlet gas pressure 5.2 bar (75 psi)
Recommended inlet gas flow rate Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi)

Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)
Input power cable length 3 m (10′)
Power supply type Inverter–IGBT
Engine drive requirement 20 kW for full 85 A output
Electrical efficiency 91.9%
Certifications
  • CSA – for use in the Americas and Asia, except China
  • CE – for use in Europe, Australia & New Zealand – RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted.
  • CCC – for use in China
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty

Standard configurations

CSA 75° hand torch 75° and 15° hand torch 180° full-length machine torch 180° full-length machine torch and 75° hand torch
Torch lead length 7.6 m (25′) 15.2 m (50′) 7.6 m (25′) 7.6 m (25′) 10.7 m (35′) 15.2 m (50′) 10.7 m/7.6 m (35’/25′)
Powermax85 SYNC power supplies Without remote pendant With remote pendant Without remote pendant Without remote pendant With remote pendant Without remote pendant With remote pendant
Standard power supply 087183 087184 087187
Power supply with CPC port and voltage divider 087185 087186 087207 087189 087208 087190 087191
Power supply with CPC port, voltage divider and serial port 087192 087218* 087219*

* Ring terminated worklead

CE 75° hand torch 75° and 15° hand torch 180° full-length machine torch 180° full-length machine torch and 75° hand torch
Torch lead length 7.6 m (25′) 15.2 m (50′) 7.6 m (25′) 7.6 m (25′) 10.7 m (35′) 15.2 m (50′) 10.7 m/7.6 m (35’/25′)
Powermax85 SYNC power supplies Without remote pendant With remote pendant Without remote pendant Without remote pendant With remote pendant Without remote pendant With remote pendant
Standard power supply 087196 087197 087200
Power supply with CPC port and voltage divider 087198 087199 087201 087202 087203 087204
Power supply with CPC port, voltage divider and serial port 087205 087220 087206

Custom configurations

Select power supply, torch, work cable, cartridges, and other components

 

Power supply options

Standard power supply Power supply with CPC port and voltage divider Power supply with CPC port, voltage divider and serial port
Powermax85 SYNC 200–600 V CSA
 087213 087214 087215
Powermax85 SYNC 400 V CE
 		 087210 087211 087212

 

Torch options

View the Torches and Consumables section below for torch and cartridge options.

Cable options

Control cables
Cable length Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7.6 m (25′) 128650 228350 023206 223048 223236 223239
15.2 m (50′) 128651 228351 023279 123896 223237 223240
22.8 m (75′) 128652
Work cables
Cable length Hand clamp C-style clamp Ring terminal
7.6 m (25′) 223035 223203 223209
15.2 m (50′) 223034 223204 223210
22.8 m (75′) 223033 223205 223211

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